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A model of the meat waste management

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Kowalski Z., Krupa-Żuczek K.
Polish Journal of Chemical Technology
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2007
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vol. 9
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issue 4
91-97
EN
The European Union produces about 18 million tons of waste from meat industry per year. The real danger of the BSE disease caused a necessity of looking for a new alternative solution of meat waste management. The proposed solution of meat industry waste management would create meat production waste free with the use of the cleaner production method. Cleaner production includes: pollution prevention, reduction of the source, recovery of materials and energy (for example: the recovery of blood plasma and protein hydrolisate from bone sludge) and their recycling. The thermal processing of meat industrial waste (bone sludge, meat-bone meal and odour) is anticipated, too. Ashes from meat calcining have the phosphorus content close to its concentration, of the typical phosphoric raw materials. That confirmed the possibility of using such ashes as the substitute of phosphoric raw materials. The target model of waste free meat waste management included the results of the implemented and current research.
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Manufacturing of phosphoric acid from hydroxyapatite, contained in the ashes of the incinerated meat-bone wastes

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Krupa-Żuczek K., Kowalski Z., Wzorek Z.
Polish Journal of Chemical Technology
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2008
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vol. 10
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issue 3
13-20
EN
The results of the investigations concerning phosphoric acid manufacturing, by the extraction method, from the ashes containing hydroxyapatite, obtained through the thermal treatment of bone sludge have been presented. The incinerated bone sludge with ~ 16% P content and the minimal amount of impurities can be an alternative source for phosphoric acid production. The process consists in two stages. In the 1st stage, reaction of hydroxyapatite with phosphoric acid resulting in monocalcium phosphate formation in the solution obtained is carried out. The tests revealed that overall hydroxyapatite dissolution in phosphoric acid takes place when the concentration is 37% H3PO4. In the 2nd stage monocalcium phosphate is converted into calcium sulphate using concentrated sulphuric acid at the recommended temperature of 95°C. The principles of the technological idea of the process of phosphoric acid manufacturing from HA-containing ashes, obtained by bone wastes incineration, as well as a preliminary economic analysis for the production of 10 000 t/year of food-grade phosphoric acid have been developed.
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Obtaining protein hydrolysates with chemical and enzymatic methods

100%
Kowalski Z., Makara A., Banach M.
Polish Journal of Chemical Technology
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2011
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vol. 13
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issue 1
41-46
EN
The goal of our research was to work up a method of hydrolisates protein production using as raw material fresh pork meat-bone tissue after dismantling the process of half carcasses. Actually this raw material was practically all utilized as waste. The results of laboratory research and an industrial test allowed to state that is possible to produce hydrolysates containing 8 - 10% of proteins, and the most advantageous parameters of the chemical process are: the reaction time ~105 min., temperature 120°C, pressure 3.0 bars. With the use of enzymes (Protamex and Flavourzyme), it is possible to obtain a non-gelling protein hydrolysate with a high degree of clarity and light cream colour. The best results were achieved with the following parameters: the meat-bone feedstock to the water ratio from 1:1 to 1:2, the temperature of 40 - 45°C, the time of the process 3 h, pH ~6.
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