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Food industry waste composting in a rotational reactor

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EN
The permanently rising costs of food industry waste management create a real necessity for searching for new economical and environmentally friendly technologies with which such waste can be utilized. The purpose of this study was an evaluation of waste composting using rotational reactor technology with further use of the resultant product as a fertilizer. In order to conduct the research, a rotational reactor was designed and constructed. For the composting process, such waste materials as meat and bone pulp, past its sell-by date dairy and bakery products, sawdust, poultry and cattle manure, were used. The composition of the composted masses was chosen so that their approximate C:N:P proportions and consistency were appropriate for the growth of biodegradating micro-organisms. The efficiency of the presented technology was evaluated based on the inactivation of selected strains of bacteria and the eggs of invasive parasites. The products obtained were tested by the Institute of Soil Science and Plant Cultivation in Puławy with regard to its possible environmental usage.
EN
This paper presents the results of studies which aim was to determine the pollution of the water environment for both methods of preparation for the utilization of sewage sludge in agriculture. The study was conducted in 2008-2012 in lysimeters filled with light sandy soil (clayey sand). During the study variants with equal doses of nitrogen in an amount of 20 g . m-2 (15.7 g per one lysimeter) were supplied to the soil in sewage sludge and in the compost made from the same sludge. These variants were used three times for two species of perennial plants: Miscanthus gigantenus i Sida hermaphrodita Rusby. In a variant of sludge soil fertilizing, it was leached into water environment more than 12% of the applied nitrogen over 5 years of research. In case of compost nitrogen leaching was reduced to 8.1-10.0% of the quantity supplied to the soil.
EN
The field and laboratory experiment was carried on the brown incomplete soil of the complex of rye good. The obtained results in the yield experiment show that the composts with the participation of municipal sewage sludge increased essentially the yield of the seeds of spring rape in comparison with the control variant. Doubling of the doses of mineral nitric - potassium fertilization against the background of the composts did not have a significant influence on increasing the yield of the seeds of spring rape in comparison with the single doses. The composts with the participation of municipal sewage sludge in the field and laboratory experiment caused a significant increase of the content of the available forms of phosphorus in the soil. As time went by the distribution of the composts in the soil, the content of the available forms of phosphorus increased.
EN
This work presents the analysis of the influence of compost and reclamation substrate addition and mineral fertilizers application on leaching of mineral nitrogen, microbial activities, soil hydrophobicity and plant biomass production. To demonstrate the effect of compost, reclamation substrate and mineral nitrogen (Nmin) addition on above parameters, the pot experiment was performed. As a model crop, Deschampsia caespitosa L. was used and cultivated for 63 days in climate chamber. The leaching of Nmjn was measured by application of ion exchange discs, soil hydrophobicity was determined based on the values of saturated hydraulic conductivity (Ksat) and microbial activity was expressed as basal (BR) and substrate induced respiration (SIR). Four variants (V1-V4) with different doses of fertilizers were prepared: V1 - control without addition of fertilizers; V2 - this variant of experiment was prepared as mixture of compost and arable land in ratio 7:3; V3 - 90 g/m2 of mineral fertilizers NPK (in the ratio 1:1:1) were applied there and into V4, dose 30 g of compost were applied. The significant differences (P < 0.05) in the detection of Nmin, values of Ksat and SIR were found. The highest decrease of mineral nitrogen leaching was observed by the simultaneous applications of compost (V4) to arable soil, about 50% in comparison with the variant V4 (application of mineral fertilization) and about 10% in comparison with the control. Variants with addition of compost (V2 and V4) showed higher values than variants without, which were measured at three stages (before application of Nmin - 12 days after establishment of the experiment; after application of Nmin - 34 days; at end of the experiment - 63 days). During the experiment, two types of respiration were measured: BR and SIR. The significant differences in SIR were found between variants with addition of compost and variants without. The SIR (cumulative production of CO2) was higher about 25% in variants V2 and V4 compared to variants V1 and V3. The highest values of Ksat were found in variants with addition of compost. Conversely, the lowest value of Ksat was detected in variant with addition of Nmin. Low values of Ksat indicate an increased level of hydrophobicity.
EN
One possible way to improve the solubility of phosphate rock is by co-composting it with organic substances. Four variants of composts were made in a biomass composting bioreactor. Ground phosphate rock (GPR) and shredded barley straw, pine sawdust as well as beet pulp pellets were used as compost components. The four composts were different from one another in the type and amount of organic components. The composts were granulated in a pelleting press. Changes in the solubility of phosphorus were assessed via chemical analyses and P-recovery efficiency calculated from the data achieved in a pot experiment. Solubility of ground phosphate rock was increased resulting from co-composting with organic substances, which meant that bioavailability of phosphorus increased. All the tested composts were characterized by a higher ratio of ammonium citrate soluble phosphorus to total phosphorus than non-composted GPR. Co-composting GPR with all the tested organic components yielded better effects than composting it with straw alone. The four composts were characterized by a slow release of P, which justifies our expectation that they will produce residual effects in the years following their application.
EN
A single-factor field experiment was carried out at the Cultivar Evaluation Station in Szczecin-Dąbie in 2008-2010. In the experiment, the compost produced with municipal sewage sludge by the GWDA method was used and high-calcium brown coal ash at a dose corresponding. A test plant was Virginia fanpetals (Sida hermaphodrita Rusby). The obtained results show that Virginia fanpetals biomass contained on average the most nitrogen (3.72 g·kg-1 d.m.), calcium (6.03 g·kg-1 d.m.) and sulphur (1.24 g·kg-1 d.m.) in 2008, while the most potassium (4.39 g·kg-1 d.m.) in 2010. Significantly more phosphorus, magnesium and sulphur was contained by Virginia fanpetals biomass from the objects where municipal sewage sludge compost had been applied without and with addition of high-calcium brown coal ash when compared to calcium carbonate or high-calcium brown coal ash being introduced into soil at the beginning of study. Differences in average nitrogen, potassium and calcium contents in the test plant biomass from particular fertilisation objects were not significant. The macroelements uptake by Virginia fanpetals biomass depended on the yield size and the content of chemical elements under discussion in it.
EN
Pot experiment was conducted in the hall of vegetation at University of Agriculture in Szczecin over the years 2001 - 2003 on the soil of IVa complex of agriculture usefulness (very good rye) numbered among loamy sand as regards to the granulometric composition. The composts used in the experiment were after 8 months of decomposition. There was more nitrogen and phosphorus in the composts in comparison with potassium. In the pattern of the research the doses of composts, corresponding with 100, 200 and 300 kg N·ha-1, i.e. 0.63; 0.99 and 0.126 g N pot were used. The experiment was conducted in four repetitions. In 2001 spring rape Licomos variety was the test plant, in 2002 it was the spring triticale Wanad variety and in 2003 oats Polar variety. In the second and third year of the research of the soil there was 0.475 g N, 0.137 g P and 0.315 g K applied into every pot. It corresponded with the doses of 150 kg N·ha-1, 43.6 P·ha-1 and 100 kg K·ha-1. Mineral fertilizers were used in the form of urea, double superphosphate, 60% potassium salt.The obtained results of the research indicate that the content of the total forms of copper, manganese and zinc in the composts, with the participation of sewage sludge fulfilled the norms concerning the organic fertilizers.Over the years, since the time of an application into the soil the composts with the participation of municipal sewage sludge, the content of the total forms of copper, manganese and zinc has decreased. It was caused by the uptake of these micronutrients by plants.
EN
A single-factor field experiment was carried out at the Cultivar Evaluation Station in Szczecin-Dabie in 2008-2010. The soil on which this experiment was set up is formed from light loamy sand (lls). In respect of granulometric composition, it is classified to the category of light soils, of soil quality class IV b and good rye complex. In the experiment, compost produced with municipal sewage sludge by the GWDA method was used. This compost contained clearly more nitrogen and phosphorus in relation to potassium. The content of heavy metals (Cd, Cu, Mn, Ni, Pb and Zn) in composts did not exceed standards of the Regulation of the Minister of Agriculture and Rural Development (Official Journal of Laws No. 165, item 765 of 2008) referring to organic fertilisers. In the study design, the following fertilisation treatments were applied: I - carbonate lime (CaCO3) at a dose of 1.5 Mg CaO · ha-1, II - high-calcium brown coal ash at a dose of 1.5 Mg CaO · ha-1, III - municipal sewage sludge compost at a dose of 250 kg N·ha-1, IV - municipal sewage sludge compost at a dose of 250 kg N · ha-1 + high-calcium brown coal ash at a dose of 1.5 Mg CaO · ha-1 (1st year of study), V - high-calcium brown coal ash at a dose of 1.5 Mg CaO · ha-1 (1st year of study), and 0.75 Mg CaO · ha-1 in following study years each, VI - municipal sewage sludge compost at a dose of 250 kg N · ha-1 + high-calcium brown coal ash at a dose of 1.5 Mg CaO · ha-1 (1st year of study), and 0.75 Mg CaO · ha-1 in following study years each. In addition, mineral fertilisation was applied annually in the form of multi-component fertiliser Polifoska 20, complex fertiliser Polimag S and ammonium nitrate. A test plant was perennial grass - Amur silver grass (Miscanthus sachariflorus). The obtained results show that Amur silver grass biomass contained on average the most nitrogen, ie 6.87 g·kg-1 d.m., in 2008, while the most phosphorus (0.39 g P·kg-1 d.m.), potassium (7.82 g K·kg-1 d.m.), magnesium (0.98 g Mg·kg-1 d.m.) and sulphur (1.19 g S·kg-1 d.m.) in 2010, whereas the most calcium ie 4.13 g Ca kg-1 d.m., in 2009. Significantly more nitrogen, calcium and sulphur was contained by Amur silver grass biomass from the objects where municipal sewage sludge compost had been applied without and with addition of high-calcium brown coal ash when compared to calcium carbonate or high-calcium brown coal ash being applied at a dose of 1.5 Mg CaO · ha-1. Differences in average phosphorus, potassium and magnesium contents in test plant biomass from particular fertilisation objects were not significant. The biomass of Amur silver grass contained significantly more cadmium, nickel, lead and zinc as affected by organic fertilisation without and with addition of high-calcium brown coal ash when compared with the objects where solely calcium carbonate or high-calcium brown coal ash had been introduced into soil. Differences in the average content of cadmium, nickel and zinc in test plant biomass from the objects fertilised with municipal sewage sludge compost without and with addition of high-calcium brown coal ash were not significant. The uptake of heavy metals by Amur silver grass biomass, ie its mean value of three harvest during three years of its cultivation, can be arranged in the following descending order of values: Zn > Mn > Pb > Cu > Ni > Cd. The degree of cadmium, copper, manganese, nickel, lead and zinc bioaccumulation in test plant biomass differed, depending on the fertilisation applied. The average degree of cadmium, nickel, lead and zinc accumulation after three study years was intense for all fertilisation objects, whereas average for copper and manganese.
PL
Doświadczenie polowe jednoczynnikowe przeprowadzono w latach 2008-2010 w Stacji Oceny Odmian w Szczecinie - Dąbiu. Gleba, na której założono doświadczenie, wytworzona została z piasku gliniastego lekkiego (pgl). Pod względem składu granulometrycznego zalicza się ją do kategorii gleb lekkich, kompleksu przydatności rolniczej IV b, żytniego dobrego. W doświadczeniu użyto kompostu wyprodukowanego z udziałem komunalnego osadu ściekowego metodą GWDA. Kompost ten zawierał wyraźnie więcej azotu i fosforu w stosunku do potasu. Zawartość metali ciężkich (Cd, Cu, Mn, Ni, Pb i Zn) w kompostach nie przekraczała norm z Rozporządzenia Ministra Rolnictwa i Rozwoju Wsi (DzU.08.165.765) dotyczących nawozów organicznych. W schemacie badań zastosowano następujące kombinacje nawozowe: I - wapno węglanowe (CaCO3) w dawce 1,5 Mg CaO · ha-1, II - wysokowapniowy popiół z węgla brunatnego w dawce 1,5 Mg CaO · ha-1, III - kompost z komunalnego osadu ściekowego w dawce 250 kg N · ha-1, IV - kompost z komunalnego osadu ściekowego w dawce 250 kg N · ha-1 + wysokowapniowy popiół z węgla brunatnego w dawce 1,5 Mg CaO · ha-1 (I rok badań), V - wysokowapniowy popiół z węgla · ha-1. Dodatkowo corocznie stosowano nawożenie mineralne w postaci Polifoski 20, Polimagu S i saletry amonowej. Rośliną testową była wieloletnia trawa miskant cukrowy (Miscanthus sachariflorus). Uzyskane rezultaty wskazują, że biomasa miskanta cukrowego zawierała średnio najwięcej azotu - 6,87 g · kg-1s.m. w 2008 roku, a fosforu - 0,39 g · kg-1s.m., potasu - 7,82 g · kg-1s.m., magnezu - 0,98 g · kg-1s.m. i siarki - 1,19 g · kg-1s.m. w 2010 roku. Natomiast wapnia w 2009 roku 4,13 g · kg-1s.m. Istotnie więcej azotu, wapnia i siarki zawierała biomasa miskanta cukrowego z obiektów, w których stosowano kompost bez i z dodatkiem wysokowapniowego popiołu z węgla brunatnego w porównaniu z węglanem wapnia lub wysokowapniowym popiołem z węgla brunatnego stosowanymi w dawce 1,5 Mg CaO · ha-1. Różnice w średniej zawartości fosforu, potasu i magnezu w biomasie rośliny testowej z poszczególnych obiektów nawozowych nie były istotne. Biomasa miskanta cukrowego pod wpływem nawożenia organicznego bez i z dodatkiem wysokowapniowego popiołu z węgla brunatnego zawierała istotnie więcej kadmu, niklu, ołowiu i cynku w porównaniu z obiektami, w których do gleby wprowadzono wyłącznie węglan wapnia lub wysokowapniowy popiół z węgla brunatnego. Różnice w średniej zawartości kadmu, niklu i cynku w biomasie rośliny testowej z obiektów nawożonych kompostem bez i z dodatkiem popiołu z wysokowapniowego węgla brunatnego nie były istotne. Pobranie metali ciężkich przez biomasę miskanta, średnia z trzech zbiorów w ciągu trzech lat uprawy, układała się w następującym szeregu malejących wartości: Zn > Mn > Pb > Cu > Ni > Cd. Stopień bioakumulacji metali ciężkich w biomasie rośliny testowej był zróżnicowany w zależności od zastosowanego nawożenia. Średni stopień akumulacji po trzech latach badań dla wszystkich obiektów nawozowych dla kadmu, niklu, ołowiu i cynku był intensywny, a miedzi i manganu średni.
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