The presented work deals with the oxidation resistance of spark plasma sintered and thermally sprayed FeAl-based intermetallics. Gas-atomized binary single phase Fe-43(at.%)Al and dual phase Fe-55(at.%)Al powders were used for spark plasma sintering and/or thermal spraying. Coatings were deposited by two different plasma spray technologies - gas and water stabilized plasma guns. The prepared samples were exposed to oxidation in artificial air at 700°C. The mass gain was measured during oxidation at 700C up to 1000 h. Microstructures, phase and chemical compositions of the formed scales were characterized after the exposition by means of scanning electron microscopy, X-ray diffraction and electron spectroscopy for chemical analysis (X-ray photoelectron spectroscopy).
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